We Are Manufacturer And Supplier Of Customized Fabricated Equipments, Pressure Vessel Fabrication, Shell & Tube Exchangers, Storage Tanks, Furnaces

We are pleased to introduce ourselves, TUSAR FABENGINEERS PVT. LTD., India, as the company manufacturing SPECIALISED CUSTOM-BUILT METAL FABRICATED EQUIPMENTS like Pressure Vessels, Vacuum Furnace Chambers, Large Engine Fuel-boxes and Heavy Fabricated Equipment - in Carbon Steel, Alloy Steel & Stainless Steel.

We started operations in 1992 and are now geared up to meet the challenges of Process Industry in India and Global Market. Our 2 plants (Total covered area 100,000 Sq Ft.) are located in Pune, @ 95 miles from Mumbai. Pune has many vital Automotive & Engine Manufacturing Companies and is a Software Hub. Many Fortune 500 companies are setting up operations in Pune for R & D, Production.

Started by an engineer, with a combined 33 years of experience in Manufacturing and Entrepreneurship, Tusar Group employs 50 – Skilled workmen, 10 Engineers & Managers to cater to the needs of Global Customers. Welding is our major focus area - WPS, PQR & WPQ as per ASME Section IX.

Sales turnover is Rs. 165 Millions ( >90% Export ) in financial year 2015-16, and plans are to achive Rs. 220 Millions in 2016-17 and eventually Rs. 500 millions from all units. We have an ambitious plan to be recognized as a significant player in the Process Equipment field worldwide.

We manufacture & supply Customized Fabricated Equipments, Machining & Assembly Work as per Drawing. Range of our fabrication works includes Pressure Vessel Fabrication, Shell & Tube Heat Exchangers, Storage Tanks, Process Equipment, Furnaces, Fabricated Equipments, that find their usage in various industries like Food, Process, Earth Moving, Mining, Power Plants etc. to customers from Europe, USA & India.

We manufacture in Carbon Steel such as SA 515 / 60, 516 / 70, IS2002, IS2062, Alloy Steel such as SA387 & Stainless Steel such as AISI 304 / L, 410, 316, 321, 321H, 310 as per customer requirement.


Our Mission
To be our customers preferred fabrication service provider
To Develop Culture, based on
  • Competence – Professionalism, Credibility & Integrity
  • Co-operation - Team Spirit & Openness
  • Responsibility - Ownership & Willingness to Change
To Exceed Customer Satisfaction


Our specialty over the years is – Precision fabrication with machining upto 56MT single piece with a mission to deliver

  • Vacuum Furnace parts / sub-assemblies-mold chamber, melt chamber
  • Pressure vessels ( As per ASME Sect. VIII ) / Autoclaves
  • Shell & tube type Heat Exchangers
  • Any other specialized fabricated equipment as per customer’s design
  • Single Piece weighing 56 T & Assembly weighing 100 T
  • Single Order Value executed so far – INR 450 Lacs / US $ 1 Million

2015 - 16 Turnover in USD

We have in house Manufacturing & Testing facilities & have a good vendor base.


Present Certifications
• ISO 9001:2008

Future Plans

  1. Increased Exports to Europe, USA, Australia-NZ
  2. ASME U, R stamps, if required by customer
  3. PED / CE Marking, if required by customer

Value Proposition
Having established ourselves in this field and with steady exports to USA & Europe, we would now like to have strategic tie - ups with European / US companies for contract manufacturing and offer advantages like – Cost competitiveness, Improving bottom - line of Europe / US partner in business, Technology (process design, detailed engineering), experience in exports.


Material of Construction

  • Carbon steel – IS2062, SA36, SA516 Gr.70, St37, St52, A105, A106, etc.
  • Stainless Steel – SS304, SS316, SS310, SS410, Etc.
  • Low Alloy steel – SA387 Gr.11
  • Material thicknesses used = 3 mm to 100mm

Process Inspection

  • We follow ASME Sect. IX for Welding.
  • WPS, PQR & WPQ as per section IX available for verification.
  • Qualification as per BS EN 288-3:1992 or DIN 28005 is possible.
  • All measuring & monitoring devices are calibrated

Inspection & Testing Capabilities

  • Radiographic examination – In house under the name Pune NDT Services
  • Liquid Penetrant Examination
  • Pressure Test
  • Ultrasound Examination
  • Magnetic Particle Examination

Metallurgical Testing

  • Ultimate Tensile Testing
  • Bend Test
  • Impact Test
  • Macroscopic & Microscopic Examination
  • All above testing facilities are hired

Inspection Agencies

  • Lloyd’s Register of Industrial Services
  • Det Norske Veritas
  • Bureau Veritas
  • American Bureau of Shipping
  • UHDE India Limited
  • Kvaerner Power gas
  • Tata Consultancy

Registration

  • SSI NO. 27 025 11 06729 Part II
  • VAT TIN NO. 27090011005V
  • CST TIN NO. 27090011005C
  • ECC NO. AAQPP9511MXM001
  • TAN REG NO. PNET03619A
  • SERVICE TAX NO. AAQPP9511MST001
  • IMPORT / EXPORT CODE. 3100003870

Details Of Locations
We have three manufacturing facilities in Pune.

  1. Plant I - Pimpri, Pune 411018 having covered area 8000 Sq. Ft.
  2. Plant II - Chakan MIDC, Pune 410501 having area 50,000 Sq Ft. under shed & 50,000 Sq. Ft. uncovered.